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Asian petrochemical producers chase ethane gains as margins dwindle

Asian petrochemical producers chase ethane gains as margins dwindle

As they struggle with thin margins and a global oversupply of petrochemicals, executives from several Asian companies said that they plan to reconfigure crackers in order to process more Ethane. This will reduce costs and allow them to take advantage of the rising U.S. supply.

SP Chemicals, a Chinese company, and YNCC in South Korea are two of the largest cracker operators. Mitsui Chemicals in Japan is researching the use of ethanol to fuel existing crackers.

This change will enable operators to maintain flexibility in their feedstocks, with U.S. exports of ethane expected to increase by about 7% by 2025. Ethane is a byproduct from shale gases and it's usually cheaper than naphtha, which is more commonly used.

You-Jin Lee, the CEO of South Korea's YNCC, said that it is reevaluating its investment plan to improve cost-efficiency at its crackers. These have run at a minimum utilisation rate of 70-80% this year.

Lee said that one way to do this is by increasing the use of ethane.

SP Chemicals in China is studying the possibility of increasing ethane usage at its petrochemical facility in Jiangsu Province, eastern China to as much as 90%.

Source at east-China naphtha cracker, who refused to be identified because they weren't authorised to talk to the media: "Flexible Crackers will be the most fit to survive when margins plummet."

Armaan Ashraf is the global head of Natural Gas Liquids at the consultancy FGE. He was referring to the petrochemical project in the Middle East.

PTT Global Chemical, Thailand, will use U.S. ethane at its petrochemical facility as an alternative feedstock, starting in 2029. The company announced this in a report presented at APIC.

The U.S. Energy Information Administration reported in its report of May 6, that INEOS was building a cracker capable of producing 1.45 million tonnes per year. This is happening because global chemical giants are closing plants due to high costs and low margins.

EIA estimates that this project will use up to 75,000 barrels of ethane per day when it becomes operational in mid-2026.

An Indian industry source stated that other importers such as India will need to invest in infrastructure, including storage and vessels, to increase the use of Ethane in their plants.

For example, ONGC seeks partners to build large ethane carrier ships to ship in 800.000 metric tons of ethane per year starting May 2028, for its Western India petrochemical plants.

EIA predicts that U.S. production of ethane will rise to a record 3.1 millions bpd by 2026, up from 2.9million bpd.

EIA stated that this will increase U.S. Exports to 540,000 BPD in 2025, and 640,000 BPD in 2026.

EIA estimates that Wanhua Chemicals' newly opened cracker in Yantai, eastern China, which can either process ethane, or naphtha will add between 50,000-75,000 barrels per day (bpd) to U.S. demand for ethane this year.

(source: Reuters)