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Russell: India's sponge iron blitz to save South African coal

Russell: India's sponge iron blitz to save South African coal
Russell: India's sponge iron blitz to save South African coal

It has become increasingly difficult to find thermal coal exporters who are willing to take on the risk of a lower price, a reduced demand from China and India and, for Indonesian miners, uncertainty about government policy.

There is one group that seems to be quite optimistic about coal exports. South Africa's coal miners look forward to an increase in demand from India, their largest buyer. They also anticipate improvements to the rail infrastructure which will allow for higher volumes.

The coal South African producers are seeing a strong demand for, however, is not the traditional electricity generation. Instead, it's for industrial processes like making sponge iron or cement.

Last week, the South African Coal Conference was held in Cape Town by McCloskey and OPIS.

The main message was that South Africa is restoring its rail network, and 6 million metric tonnes of coal will be transported in 2026.

According to commodity analysts Kpler's data, South Africa will export 60.96 millions tons of coal in 2025. Half of that amount is expected to go to India.

It was up from the 58.13 millions tons recorded in 2024. However, it is still short of the 77.2 millions in 2018.

South Africa's miner are confident of a growing market if they can increase exports by around 65 million tonnes in 2026.

India is the largest producer of sponge steel, an intermediate between iron ore and crude st.

According to the Sponge Iron Manufacturers Association it produced approximately 55.7 million tonnes in the fiscal year 2024-25. Analysts estimate this could rise to 75 million tons by 2030, given India's high demand for steel.

South African coal meets the requirements for producing a ton of sponge iron.

The most efficient way to produce sponge iron is by using coal that has an energy content of?between 5,000 and 5,500 kilocalories/kg (kcal/kg).

South Africa has an advantage on the basis of delivered costs over Australia, Russia and U.S. mines, despite producing similar quality coal.

Indonesia is the largest coal exporter in the world. It produces lower energy coal that is very popular among Indian electric utilities, as it is less expensive than other grades.

South Africa, which has little competition from Indonesia as a supplier, is preferred by India's producers of sponge iron, who are unable to obtain enough domestic coal because policy dictates power companies take priority.

The additional coal consumption if sponge iron production increases by 20 million tonnes per year by 2030 is 24 million tons.

South Africa is unable to meet the demand alone, but it's logical that its exporters can sell any volume they are able to ship due to the high demand.

CEMENT HELPS

India's cement manufacturers also depend on imported coal and expect to increase production from 453 millions tons in 2024-25 fiscal to around 480 in the current 12-month period.

Although cement production is less energy-intensive than the production of sponge iron, up to 250kg of coal are required to produce a ton.

The increase in cement production will result in a rise of several million tons per year for coal consumption. However, the domestic market will not be able meet the entire demand, so imports will again become a major factor.

This demand is likely to spark a rise in coal prices. Prices dropped to a four-year low at the end of last year and have only modestly recovered since.

The demand for coal produced in South Africa will be crucial, especially from China and developed economies in North Asia like Japan and South Korea.

As Japan and South Korea reduce coal-fired electricity generation, and China continues its rapid rollout of renewables, it's likely the demand for high quality thermal coal will remain flat or even trend weaker.

Even if the seaborne price is relatively stable, South Africa’s exporters will still be able sell as much as they can given their relative advantage.

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These are the views of the columnist, who is also an author. (Editing by Christian Schmollinger).

(source: Reuters)