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How a Bangladeshi clothing manufacturer is battling the Middle East's energy crisis

Gas?and electricity crisis has affected production in most Bangladeshi garment manufacturers, but 4A Yarn Dyeing is a supplier of?Walmart and Gap, and Next. Workers continue to stitch hoodies and attach brand logos, for the time being.

Since 2019,?4A?has produced its own electricity, including using solar panels. This makes it an exception to Bangladesh's garment sector, which is the world's number two exporter behind China. Energy shortages have worsened in Bangladesh due to the Middle East Crisis. The country generates most of its electricity using natural gas and furnace oil.

In a recent survey of 134 knitting factories, 55% of buyers had cancelled or reduced orders due to gas and electricity shortages since August. 78% of the factories had also partially halted their production. The factories also reported delays in shipments and discounts to buyers.

4A's factory in the outskirts of Dhaka employs 7,500 people and generates about 40% of the electricity it needs using solar power. The rest is generated by its own diesel and gas generators.

"We have never been dependent on a single source of energy. Abdullah Hil Nakib, co-owner of the company, said that they had backups to?everything. We need some certainty. The cost of doing business is higher. "First there was a lack of oil and then a gas shortage."

He said that the costlier diesel has increased 4A's monthly fuel costs by up to 40,950 taka (about 2%-3%).

The 'pressure' on factories increased on Monday, after Bangladesh raised fuel prices up to 17.4%. This was a necessary move because global prices were soaring and shipping costs had risen due to the Middle East Conflict triggered by US/Israeli attacks against Iran in February.

4A intends to install a battery system of industrial scale to reduce disruptions in the future. This would allow operations for several hours to continue if power sources failed.

Nakib's factory roofs, which are almost covered with solar panels, said that they were able to absorb these costs.

STEEP?FUEL PRICES HIKE TO PILE UP MORE PRESSURE

The Bangladeshi power minister stated last week that the rising gas prices are affecting industrial growth in Bangladesh, leading to electricity outages, and reducing spending on development.

The ready-made garment industry in Bangladesh accounts for more than 80% (or $800 million) of the country's exports, and employs approximately 4,000,000 workers. It contributes 10% or less to Bangladesh's gross domestic product.

Manufacturers have had to incur additional costs by shipping goods via air or providing discounts in order to meet deadlines following energy disruptions.

Shahidullah Azim, a garment exporter, said that the increase in fuel prices will further squeeze his margins. It is becoming more difficult to maintain our competitiveness while absorbing higher transportation and production costs.

Azim explained that a Canadian customer who was expected to place an order of 25,000 pieces, instead placed a smaller order of 8,000. He attributed this to the declining confidence in buyers due to Bangladesh's economic challenges and energy problems.

Gas shortages and power cuts are more concerning for some companies, as these problems are not as severe in other countries like Vietnam or India. Mohiuddin Rubel, additional managing director at Denim Expert Ltd., a supplier to brands such H&M, explained.

He said that how we handle the situation will determine whether we maintain our position or lose ground.

(source: Reuters)